LEICA LaSER TRACKER — Precision Large-Volume Measurement
what is a leica LASER TRACKER?
Definition & Purpose
A Leica laser tracker is a portable coordinate measuring system designed to capture precise 3D measurements over large volumes.
These high-precision equipment allow manufacturers to measure large parts, assemblies, and tooling with micron-level accuracy across massive measurement volumes.
How It Differs from Other Laser Trackers
Unlike conventional laser trackers that rely entirely on reflector targets, the ATS600 enables high-accuracy reflectorless measurement, allowing operators to measure directly on surfaces from long distances.
This capability makes Leica laser trackers particularly valuable in industries such as:
How Does a FARO Laser Tracker Work?
The tracker emits a laser beam that follows a target (typically a reflector sphere) and continuously measures:
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Distance
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Horizontal angle
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Vertical angle
Using these measurements, the system calculates the exact 3D coordinates of a point in space.
Software Integration
They pair with software like CAM2 Measure, SpatialAnalyzer, or PolyWorks, providing immediate alignment feedback and data analysis.
Why Accuracy Matters
Industrial projects demand sub-millimeter precision. FARO Laser Trackers ensure consistent quality, reduced rework, and reliable inspection data.
Applications of LEICA Laser Trackers
Industrial projects demand sub-millimeter precision. FARO Laser Trackers ensure consistent quality, reduced rework, and reliable inspection data.
Aerospace & Defense
Wing and fuselage alignment, Aircraft jig verification, and Composite structure inspection.
Automotive Manufacturing
Body-in-white inspection, Robotic cell calibration, and Fixture and tooling validation.
Energy & TURBINE ALIGNMENT
In power generation environments, laser trackers assist with: Turbine alignment, Generator installation and Large rotating equipment inspection.
HEAvy industry and shipbuilding
Large fabricated structures, Ship hull sections, and Industrial machinery installations.
LEICA Laser Tracker Models
Leica Absolute Tracker ATS600
The Leica Absolute Tracker ATS600 was developed to solve one of the biggest limitations of traditional laser trackers: the need for a reflector.
Using direct scanning technology, the system can measure surfaces and features from long distances while maintaining high accuracy.
Key capabilities include:
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Reflectorless measurement up to long ranges
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Direct surface inspection
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Automated feature measurement
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High-precision scanning for large parts
This technology makes the ATS600 particularly valuable for inspecting parts where placing reflectors is difficult, unsafe, or time-consuming.
leica LASER TRACKER TECHNOLOGY
Leica laser trackers incorporate several advanced technologies designed to improve accuracy, efficiency, and ease of use in industrial metrology.
Absolute Distance Measurement
Absolute Distance Measurement
Leica trackers use absolute distance measurement technology, enabling fast and reliable distance measurements without requiring initialization procedures.
This allows operators to start measuring quickly and maintain accuracy even if the beam is interrupted.
PowerLock Automatic Target Tracking
PowerLock technology automatically locks onto the reflector target and tracks it continuously.
Benefits include:
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Faster measurements
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Reduced operator error
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Reliable target reacquisition
Portable Large-Volume Measurement
Leica laser trackers are designed for large measurement volumes, enabling inspection of large assemblies that cannot be measured using traditional CMM machines.
Typical measurement volumes can reach up to 160 meters in diameter depending on the configuration.
Leica ATS600: Reflectorless Laser Tracker Technology
Leica Absolute Tracker ATS600 represents a major innovation in laser tracker metrology.
Unlike traditional trackers that require reflectors for each measurement point, the ATS600 can perform direct scanning measurements on surfaces.
This technology allows the system to measure without placing a reflector target, significantly simplifying large-scale inspection tasks.
Key capabilities include:
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Reflectorless measurement up to 60 meters
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Reflector measurement up to 80 meters
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Direct surface scanning for large parts
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High-speed data acquisition up to 1 kHz
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Combined reflector and scanning measurement workflows
By combining laser tracking and scanning technology, the ATS600 enables faster inspections while maintaining metrology-grade accuracy.
Need short-term access? Explore the leica laser tracker
Advantages of Leica Laser Trackers
Compared with traditional measurement methods, Leica laser trackers provide several important advantages.
Extremely High Accuracy
Laser trackers deliver micron-level accuracy, making them suitable for high-tolerance manufacturing.
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Long-term use in a single facility
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Frequent or ongoing projects
Faster Measurement Workflows
Reflectorless scanning capabilities allow faster inspection of large components.
Portability
Unlike traditional CMM machines, laser trackers can be deployed directly on the production floor.
Flexible Measurement Methods
Systems like the ATS600 support:
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Reflector measurement
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Direct scanning
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Hybrid measurement workflows
How to Choose the Right Leica Laser Tracker
When evaluating a Leica laser tracker, manufacturers typically consider:
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Measurement volume requirements
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Accuracy requirements
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Surface scanning needs
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Accessibility of measurement points
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Production environment conditions
If you’re evaluating Leica laser tracker systems for your measurement workflow, working with experienced metrology specialists ensures the system is configured correctly for your application.
👉 Contact us to learn more about Leica laser tracker solutions or request a quote.